Smart Search 


1_2025_sen_2

Title of the article DESIGN METHODOLOGY FOR SPIRAL-BEVEL GEARS OF THE MAIN TRANSMISSION OF HEAVY-DUTY MINING DUMP TRUCKS
Authors

SHYSHKO Siarhei A., Deputy Chief Designer – Head of Mechanical Transmissions Department of the Chief Design Engineer Division of the Scientific and Technical Center n.a. A.N. Egorov, OJSC “BELAZ” — Management Company of Holding “BELAZ-HOLDING”, Zhodino, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.

ISHIN Nikolay N., D. Sc. in Eng., Assoc. Prof., Chief of the R&D Center “Mining Machinery”, Joint Institute of Mechanical Engineering of the NAS of Belarus, Minsk, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.

GOMAN Arkadiy M., Ph. D. in Eng., Assoc. Prof., Head of the Department of Dynamic Analysis and Vibration-Based Diagnostics of Machines of the R&D Center “Mining Machinery”, Joint Institute of Mechanical Engineering of the NAS of Belarus, Minsk, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.

NATURJEVA Marina K., Researcher of the Laboratory of Reliability Problems and Metal Intensity of High and Extra-High Capacity Dump Trucks of the R&D Center “Mining Machinery”, Joint Institute of Mechanical Engineering of the NAS of Belarus, Minsk, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.
In the section MECHANICS OF MOBILE MACHINES
Year 2025
Issue 1(70)
Pages 17–29
Type of article RAR
Index UDK 621.833.65: 539.43
DOI https://doi.org/10.46864/1995-0470-2025-1-70-17-29
Abstract The paper presents a methodology for designing large-module spiral-bevel gears of the main transmission of mining dump trucks, which differs from the known ones by recommendations for optimization of gear ratios in general for the transmission and the use of correction factors established by the method of comparative calculations. The proposed engineering methodology for designing spiral-bevel gears can be used for rapid assessment of kinematic and strength parameters of newly designed main gears of drive axles of dump trucks. The calculation of the geometric parameters and strength of the gears of the main transmissions is based on the established empirical relationship between the transverse module mte and the maximum torque of the Мгп on the drive gear. In this case, the maximum torque is selected according to the smaller of the two torque values determined by the torque on the turbine shaft of the torque converter and the torque limited by the traction of the drive wheels with the road. The proposed method is used in the design of the main gears of the hydromechanical transmissions of dump trucks with a lifting capacity of 90 and 135 tons. An example is given for calculating geometric parameters and the strength of spiral-bevel gears of the main transmission of a dump truck with a lifting capacity of 135 tons.
Keywords heavy-duty dump truck, hydromechanical transmission, main gear, spiral-bevel gears, strength calculation
  You can access full text version of the article.
Bibliography
  1. Shyshko S.A., Ishin N.N., Goman A.M. Osobennosti rascheta i proektirovaniya uzlov gidromekhanicheskikh transmissiy bolshegruznykh samosvalov BELAZ [Features of calculation and design of hydromechanical transmission units of BELAZ heavy-duty dump trucks]. Aktualnye voprosy mashinovedenia, 2023, iss. 12, pp. 198–202 (in Russ.).
  2. Shyshko S.A., Moiseenko V.I. Obosnovanie vybora peredatochnykh otnosheniy GMT karernykh samosvalov osobo bolshoy gruzopodemnosti [Rationale for selection of gear ratio of hydromechanical transmission of dump trucks of extra heavy payload capacity]. Mechanics of machines, mechanisms and materials, 2016, no. 4(37), pp. 52–59 (in Russ.).
  3. Shyshko S.A. Opredelenie kriteriev dlya vybora optimalnykh parametrov gidromekhanicheskoy transmissii karernogo samosvala [Determination of criteria for choosing the optimal parameters of the hydromechanical transmission of a mining dump truck]. Stroitelnye i dorozhnye mashiny, 2012, no. 7, pp. 17–20 (in Russ.).
  4. Materialy 11 Mezhdunarodnoy nauchno-prakticheskoy konferentsii “Problemy karernogo transporta” [Proc. 11th International scientific and practical conference “Problems of mining transport”]. Yekaterinburg, Institut gornogo dela UrO RAN Publ., 2011. 229 p. (in Russ.).
  5. Algin V.B., Bokovets Е.N., Kuznetsov Е.V. Vysokomoshchnye gidromekhanicheskie peredachi: patento-informatsionnoe i raschetnoe issledovanie. Chast I. Metodika [High-power hydromechanical transmissions: patent-informational and computational investigation. Part 1. Methodology]. Mechanics of machines, mechanisms and materials, 2015, no. 2(31), pp. 5–15 (in Russ.).
  6. Algin V.B., Bokovets Е.N., Kuznetsov Е.V. Razvitie vysokomoshchnykh otechestvennykh i zarubezhnykh GMT: patentnyy landshaft, raschetnyy analiz, tendentsii. Chast 1. Analiz problemy [Development of local and foreign high-power hydromechanical transmissions: patent landscape, analysis, trends. Part 1. Case analysis]. Mechanics of machines, mechanisms and materials, 2017, no. 1(38), pp. 5–20 (in Russ.).
  7. Moiseyenko V.I., Shyshko S.A., Krivonos A.N., Lisichik A.S. Novye podkhody k otsenke i vyboru parametrov tochnosti profilya rabochikh poverkhnostey spiralnykh zubev tsementirovannykh konicheskikh zubchatykh koles [New approaches to the assessment and selection of parameters of the profile accuracy of the working surfaces of spiral teeth of cemented bevel gears]. Aktualnye voprosy mashinovedeniya, 2015, iss. 4, pp. 378–383 (in Russ.).
  8. Shyshko S.A., Lisichik A.S. Povyshenie tyagovykh svoystv karernoy tekhniki putem ratsionalnogo privoda vedushchikh koles [Increasing the traction properties of quarry equipment by rationally driving the drive wheels]. Stroitelnye i dorozhnye mashiny, 2010, no. 9, pp. 18–21 (in Russ.).
  9. Lisichik A.S., Shyshko S.A., Ishin N.N., Sidorenko A.G., Maksimchenko N.N. Prognozirovanie resursa glavnoy peredachi samosvala BELAZ na stadii proektirovaniya [Prediction of the main gear lifetime of BELAZ dump truck at the design stage]. Mechanics of machines, mechanisms and materials, 2023, no. 2(63), pp. 52–59. DOI: https://doi.org/10.46864/1995-0470-2023-2-63-31-41 (in Russ.).
  10. Tsiafis I., Mamouri P., Kyriakidis K. Design of a spiral bevel gear acc. to ISO 23509:2006 standards. MATEC web of conferences: 7th international conference of materials and manufacturing engineering (ICMMEN 2020), 2020, vol. 318. DOI: https://doi.org/10.1051/matecconf/202031801020.
  11. Zhang R., Zhang B., Fu S. The designing and modeling of equal base circle herringbone curved bevel gears. Scientific reports, 2023, vol. 13. DOI: https://doi.org/10.1038/s41598-023-28934-0.
  12. Geng L., Deng X., Zhang H., Nie S., Jiang C. Theory and experimental research on spiral bevel gear by double-side milling method. Mechanics and industry, 2021, vol. 22. DOI: https:// doi.org/10.1051/meca/2021032.
  13. Mariev P.L., Kuleshov A.A., Egorov A.N., Zyryanov I.V. Karernyy transport: sostoyanie i perspektivy [Quarry transport: state and prospects]. Saint Petersburg, Nauka Publ., 2004.
    429 p. (in Russ.).
  14. Kalashnikov S.N., et al. Proizvodstvo zubchatykh koles [Production of gears]. Moscow, Mashinostroenie Publ., 1990. 464 p. (in Russ.).
  15. Vysotskiy M.S., Gileles L.Kh., Khersonskiy S.G. Gruzovye avtomobili: Proektirovanie i osnovy konstruirovaniya [Trucks: Design and design fundamentals]. Moscow, Mashinostroenie Publ., 1995. 255 p. (in Russ.).
  16. Tarasik V.P. Teoriya dvizheniya avtomobilya [Theory of car motion]. Saint Petersburg, BKhV-Peterburg Publ., 2006. 478 p. (in Russ.).
  17. Vysotskiy M.S., et al. Avtomobili: Mashiny bolshoy edinichnoy moshchnosti [Cars of large unit power]. Minsk, Vysshaya shkola Publ., 1988. 159 p. (in Russ.).
  18. Grishkevich A.I. Avtomobili. Teoriya [Cars. Theory]. Minsk, Vysshaya shkola Publ., 1986. 208 p. (in Russ.).
  19. Grishkevich A.I., et al. Avtomobili. Konstruktsiya, konstruirovanie i raschet. Transmissiya [Design, construction and calculation. Transmission]. Minsk, Vysshaya shkola Publ., 1985.
    240 p. (in Russ.).