3_2019_sen_4

MECHANISM OF FORMATION OF SURFACE MICROASPERITIES OF COATINGS WITH EDGE CUTTING MACHINING

CHIZHIK Sergei A., Academician of the NAS of Belarus, D. Sc. in Eng., Prof., First Deputy Chairman, Presidium of the National Academy of Sciences of Belarus, Minsk, Republic of Belarus, Chief Researcher, A.V. Luikov Heat and Mass Transfer Institute of the NAS of Belarus, Minsk, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.

KHEIFETZ Mikhail L., D. Sc. in Eng., Prof., Deputy Academician-secretary of the Department Physical and Technical Sciences of the NAS of Belarus, Presidium of the National Academy of Sciences of Belarus, Minsk, Republic of Belarus, Chief Researcher, Open Joint Stock Company “NPO Center”, Minsk, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.

BORODAVKO Vladimir I., Director General, Open Joint Stock Company “NPO Center”, Minsk, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.

KLIMENKO Sergei A., D. Sc. in Eng., Prof., Deputy Director for Research, V. Bakul Institute for Superhard Materials of the NAS of Ukraine, Kiev, Ukraine, This email address is being protected from spambots. You need JavaScript enabled to view it.

KOLMAKOV Alexey G., Corresponding Member of the RAS, D. Sc. in Eng., Deputy Director for Research, Baikov Institute of Metallurgy and Materials Science of the RAS, Moscow, Russian Federation, This email address is being protected from spambots. You need JavaScript enabled to view it.

PANIN Alexey V., D. Sc. in Eng., Prof., Head of the Laboratory, Institute of Strength Physics and Materials Science of Siberian Branch of the RAS, Tomsk, Russian Federation, This email address is being protected from spambots. You need JavaScript enabled to view it.

CHUGUI Yuriy V., D. Sc. in Eng., Prof., Research Supervisor, Technological Design Institute of Scientific Instrument Engineering of the Siberian Branch of the RAS, Hovosibirsk, Russian Federation, This email address is being protected from spambots. You need JavaScript enabled to view it.

BATAEV Anatoliy A., D. Sc. in Eng., Prof., Rector, Novosibirsk State Technical University, Hovosibirsk, Russian Federation, This email address is being protected from spambots. You need JavaScript enabled to view it.

BLUMENSTEIN Valeriy Yu., D. Sc. in Eng., Prof., Professor of the Department, T.F. Gorbachev Kuzbass State Technical University, Kemerovo, Russian Federation, This email address is being protected from spambots. You need JavaScript enabled to view it.

KRECHETOV Andrey A., Ph. D. in Eng., Assoc. Prof., Rector, T.F. Gorbachev Kuzbass State Technical University, Kemerovo, Russian Federation, This email address is being protected from spambots. You need JavaScript enabled to view it.

PREMENT Gennadiy B., Shop Foreman, OOO “Felokt-servis”, Minsk, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.

The reasons for the divergence between the calculated results of the height of the microasperities of the kinematic and geometric representations of the formation of the surface with the edge tool and their values obtained during machining are studied. The analysis of the formation of microasperities in the area of chip formation is made, and the mechanism of increment of their height is considered, due to the fact that not all of the processed material allowance is removed during cutting. Most of the material is removed in the form of chips, and a smaller part of  it flows around the back surface of the tool and pressed out into the top of the asperity. The promissing directions of  microasperities height control on the treated surface are determined, and it is proposed to develop and apply tools that reduce the value of the end cutting edge angle and increase the radius at the top, as well as tools that minimize plastic deformation of the treated material in front of the front surface. The complex of studies on the processing of  parts from materials with heterogeneous structure showed that the features of the structure limit the possibility of  technological quality control of the treated surface of products.

geometrical and physical and mechanical parameters of quality, edge cutting machining, formation of  surface microasperities, deformation of treated material

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