Smart Search 



Title of the article THERMOMECHANICS OF DISPERSE-FILLED COMPOSITES AND COMPUTER DESIGN OF MATERIALS WITH RECORD HIGH THERMAL CONDUCTIVITY
Authors

SHIL’KO Sergey V., Ph. D. in Eng., Assoc. Prof., Head of the Laboratory “Mechanics of Composites and Biopolymers”, V.A. Belyi Metal-Polymer Research Institute of the NAS of Belarus, Gomel, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.">This email address is being protected from spambots. You need JavaScript enabled to view it.

CHERNOUS Dmitriy A., Ph. D. in Eng., Assoc. Prof., Leading Researcher of the Laboratory “Mechanics of Composites and Biopolymers”, V.A. Belyi Metal-Polymer Research Institute of the NAS of Belarus, Gomel, Republic of Belarus; Associate Professor of the Department “Technical Physics and Theoretical Mechanics”, Belarusian State University of Transport, Gomel, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.">This email address is being protected from spambots. You need JavaScript enabled to view it.

STOLYAROV Alexander I., Senior Lecturer of the Department “Mechanics”, Sukhoi State Technical University of Gomel, Gomel, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.">This email address is being protected from spambots. You need JavaScript enabled to view it.

ZHANG Qiang, Professor of the Faculty of Materials Science and Engineering, Harbin Institute of Technology, Harbin, People’s Republic of China, This email address is being protected from spambots. You need JavaScript enabled to view it.">This email address is being protected from spambots. You need JavaScript enabled to view it.

In the section MECHANICAL ENGINEERING MATERIALS AND TECHNOLOGIES
Year 2023
Issue 4(65)
Pages 63–75
Type of article RAR
Index UDK 536.2; 539.3; 539.4; 678.073
DOI https://doi.org/10.46864/1995-0470-2023-4-65-63-75
Abstract On the example of metal-diamond composites (MDC), a number of issues of thermomechanics of disperse-filled materials with high thermal conductivity used for thermal management are formulated and solved. Due to the importance of the thermal conductivity factor of the interfacial layer, a refined method is proposed for calculating the boundary thermal resistance. This method considers two counter heat flows: from the matrix to the filler and back, and also provides the condition of zero thermal resistance at the same values of the thermomechanical characteristics of these components. Based on the micromechanical model of the disperse-filled composite, an analytical method is developed for determining the effective thermal conductivity coefficient of the metal-diamond composites. The method makes it possible to take into account the boundary thermal resistance, the presence of a thin coating on the diamond particle, the anisometry of diamond particles and the porosity of the metal matrix. The results of the performed parametric analysis are compared with known experimental data and estimates obtained within the framework of existing models. The conclusion on the validity of the developed method is made. A simplified finite-element model is developed for a representative volume of the metal-diamond composites in the form of a cube formed by an aluminum matrix and containing 27 spherical diamond particles of the same radius with a modifying tungsten coating. At a given temperature difference on the opposite faces of the cube, the distribution of heat flux density and the effective heat transfer coefficient of the metal-diamond composites are calculated. Comparison of the results of using the finite element model and the analytical method mentioned above shows their good agreement. Modification of the finite element model is carried out in order to better match the real internal structure of the metal-diamond composites studied by high-resolution X-ray microtomography. Numerical analysis of the temperature field, thermal stress state and fracture kinetics of the aluminum-diamond composite during thermal cycling is performed.
Keywords thermal regulation, metal-diamond composite, thermal conductivity, boundary thermal resistance, thermal stress state, fracture kinetics, micromechanical model, finite element analysis
  You can access full text version of the article.
Bibliography
  1. Khan J., Momin S.A., Mariatti M. A review on advanced carbon-based thermal interface materials for electronic devices. Carbon, 2020, vol. 168, pp. 65–112. DOI: https://doi.org/10.1016/j.carbon.2020.06.012.
  2. Zhu P., Zhang Q., Qu S., Wang Z., Gou H., Shil’ko S.V., Kobayashi E., Wu G. Effect of interface structure on thermal conductivity and stability of diamond/aluminum composites. Composites part A: Applied science and manufacturing, 2022, vol. 162. DOI: https://doi.org/10.1016/j.compositesa.2022.107161.
  3. Liang X., Jia C., Chu K., Chen H. Predicted interfacial thermal conductance and thermal conductivity of diamond/Al composites with various interfacial coatings. Rare metals, 2011, vol. 30, iss. 5, pp. 544–549. DOI: https://doi.org/10.1007/s12598-011-0427-x.
  4. Prasher R. Acoustic mismatch model for thermal contact resistance of van der Waals contacts. Applied physics letters, 2009, vol. 94, iss. 4. DOI: https://doi.org/10.1063/1.3075065.
  5. Jia H., Fan J., Liu Y., Zhao Y., Nie J., Wei S. Interfacial structure of carbide-coated graphite/Al composites and its effect on thermal conductivity and strength. Materials, 2021, vol. 14, iss. 7. DOI: https://doi.org/10.3390/ma14071721.
  6. Liu Y., Li W., Cui Y., Yang Y., Yang J. Theoretical analysis of interfacial design and thermal conductivity in graphite flakes/Al composites with various interfacial coatings. Science and engineering of composite materials, 2022, vol. 29, iss. 1, pp. 500–507. DOI: https://doi.org/10.1515/secm-2022-0152.
  7. Tan Z., et al. Enhanced thermal conductivity of diamond / Al composites through tuning diamond particle dispersion. Journal of materials science, 2018, vol. 53, iss. 9, pp. 6602–6612. DOI: https://doi.org/10.1007/s10853-018-2024-y.
  8. Chernous D.A., Shil’ko S.V. Modifitsirovannaya model Takanayagi deformirovaniya dispersno-napolnennykh kompozitov [The modified Takanayga model of deformation for dispersed-filled composites]. Mekhanika kompozitsionnykh materialov i konstruktsiy, 2012, vol. 18, no. 4, pp. 543–551 (in Russ.).
  9. Christensen R.M. Mechanics of composite materials. New York, Chichester, Brisbane, Toronto, John Wiley & Sons, 1979. 348 p.
  10. Mori T., Tanaka K. Average stress in matrix and average elastic energy of materials with misfitting inclusions. Acta metallurgica, 1973, vol. 21, iss. 5, pp. 571–574. DOI: https://doi.org/10.1016/0001-6160(73)90064-3.
  11. Yang W., et al. Enhanced thermal conductivity in diamond/aluminum composites with tungsten coatings on diamond particles prepared by magnetron sputtering method. Journal of alloys and compounds, 2017, vol. 726, pp. 623–631. DOI: https://doi.org/10.1016/j.jallcom.2017.08.055.
  12. Anisimova M., Knyazeva A., Sevostianov I. Effective thermal properties of an aluminum matrix composite with coated diamond inhomogeneities. International journal of engineering science, 2016, vol. 106, pp. 142–154. DOI: https://doi.org/10.1016/j.ijengsci.2016.05.010.
  13. Zhang C., Cai Z., Wang R., Peng C., Qiu K., Wang N. Microstructure and thermal properties of Al/W-coated diamond composites prepared by powder metallurgy. Materials and design, 2016, vol. 95, pp. 39–47. DOI: https://doi.org/10.1016/j.matdes.2016.01.085.
  14. Hasselman D.P.H., Johnson L.F. Effective thermal conductivity of composites with interfacial thermal barrier resistance. Journal of composite materials, 1987, vol. 21, iss. 6, pp. 508–515. DOI: https://doi.org/ 10.1177/002199838702100602.
  15. Tavangar R., Molina J.M., Weber L. Assessing predictive schemes for thermal conductivity against diamond-reinforced silver matrix composites at intermediate phase contrast. Scripta materialia, 2007, vol. 56, iss. 5, pp. 357–360. DOI: https://doi.org/10.1016/j.scriptamat.2006.11.008.
  16. Lyukshin B.А., et al. Dispersno-napolnennye polimernye kompozity tekhnicheskogo i meditsinskogo naznacheniya [Disperse-filled polymer composites for technical and medical application]. Novosibirsk, SO RAN Publ., 2017. 311 p. (in Russ.).
  17. Shilko S.V. Dvukhurovnevyy metod optimizatsii sostava materiala detaley mashin iz dispersno-napolnennykh kompozitov [Two-level method for optimizing material composition of machine components from disperse-reinforced composites]. Mechanics of machines, mechanisms and materials, 2019, no. 2(47), pp. 51–57 (in Russ.).
  18. Chang J., Zhang Q., Lin Y., Shao P., Pei Y., Zhong S., Wu G. Thermal management applied laminar composites with SiC nanowires enhanced interface bonding strength and thermal conductivity. Nanoscale, 2019, vol. 11, iss. 34, pp. 15836–15845. DOI: https://doi.org/10.1039/C9NR04644E.
  19. Chang J., Zhang Q., Lin Y., Zhou C., Yang W., Yan L., Wu G. Carbon nanotubes grown on graphite films as effective interface enhancement for an aluminum matrix laminated composite in thermal management applications. ACS applied materials & interfaces, 2018, vol. 10, iss. 44, pp. 38350–38358. DOI: https://doi.org/10.1021/acsami.8b12691.