Title of the article

TECHNOLOGICAL METHODS OF HYPERSONIC METALLIZATION WITH SPRAYING WIRES FROM DISSIMILAR METALS

Authors

BELOTSERKOVSKY Marat A., D. Sc. in Eng., Assoc. Prof., Head of the laboratory of Gas-Thermal Methods of Machine Components Hardening, Joint Institute of Mechanical Engineering of the NAS of Belarus, Minsk, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.">This email address is being protected from spambots. You need JavaScript enabled to view it.

In the section MATERIALS SCIENCE IN MECHANICAL ENGINEERING
Year 2019 Issue 1 Pages 50–57
Type of article RAR Index UDK 621.793 Index BBK  
Abstract

The article presents the results of the study of hypersonic metallization (HM) process of coatings of dissimilar metals. The  methods for producing “steel – zinc” and “steel – bronze” pseudo-alloys using HM are defined. The  hardness and wear resistance of coatings obtained by spraying high-chromium steels of martensitic and austenitic grades are investigated.

Keywords

gas-thermal coatings, hypersonic metallization, pseudo-alloys, austenitic and martensitic steel grades

   
Bibliography
  1. Liao H.L., et al. Size distribution of particles from individual wires and the effects of nozzle geometry in twin wire arc spraying. Surface and Coatings Technology, 2005, vol. 200, no.   7, pp. 2123–2130.
  2. Vigilyanskaya N.V., Borisov U.S., Demyanov I.A. Gazotermicheskoe napylenie psevdosplavnykh pokrytiy (Obzor) [Thermal spraying of pseudo-alloy coatings (Overview)]. Avtomaticheskaya svarka [Automatic welding], 2012, no. 1, pp. 48–55.
  3. Belotserkovsky M.A., Sosnovskiy A.V., Pryadko A.S., Yalovik  A.P. Vybor tekhnologicheskikh parametrov protsessa naneseniya stalnykh pokrytiy metodom giperzvukovoy metallizatsii [Selecting the technological parameters of steel coatings formation by hypersonic metallization]. Mekhanika mashin, mekhanizmov i  materialov [Mechanics of machines, mechanisms and materials], 2015, no. 3, pp. 52–57.
  4. Belotserkovsky M.A., Yalovik A.P. Ispolzovanie giperzvukovoy metallizatsii pri remonte shtokov gidrotsilindrov [Using hypersonic metallization in the repair of hydraulic cylinder rods]. Sovremennye metody i tekhnologii sozdaniya i  obrabotki materialov. Kniga 2. Tekhnologiya i oborudovanie mekhanicheskoy i fiziko-tekhnicheskoy obrabotki [Modern methods and technologies for creating and processing materials. Book  2. Technology and equipment for mechanical and phy-
    sical-technical processing], 2016, pp. 29–33.
  5. Motyakhov M.F. Elektrodugovaya svarka metallov [Electric arc welding of metals]. Moscow, Vysshaya shkola Publ., 1975. 232  p.
  6. Belotserkovsky M.A., Taran I.I., Kot P.I., Aleksandrova V.S. Tekhnologiya naneseniya polimernykh pokrytiy s povyshennymi gidrofobnymi svoystvami [Technology of application of polymer coatings with high hydrophobic properties]. Aktualnye voprosy mashinovedeniya [Topical issues of mechanical engineering], 2018, issue 7, pp. 357–359.
  7. Kukareko V.A., Grigorchik A.N., Belotserkovsky M.A., Sosnovskiy A.V. O prirode formirovaniya metastabilnoy austenitnoy struktury pri gazotermicheskom napylenii vysokokhromistoy stali martensitnogo klassa [Nature of formation of metastable austenitic structure during thermal spraying of high-chromium martensitic steel 95Cr18]. Uprochnyayushchie tekhnologii i  pokrytiya [Strengthening technologies and coatings], 2017, vol. 13, no. 7(151), pp. 318–322.
  8. Kukareko V.A., Belyy A.V., Belotserkovsky M.A., Grigorchik  A.N. Srtrukturno-fazovoe sostoyanie i iznosostoykost v  usloviyakh granichnogo treniya obrabotannykh ionami azota gazotermicheskikh pokrytiy iz staley razlichnykh klassov [Structural phase state and wear resistance under boundary friction of nitrogen-treated gas-thermal coatings of steels of various grades]. Trenie i  iznos [Friction and wear], 2015, vol. 36, no. 6, pp. 661–670.

Title of the article

METHOD OF CALCULATING THE DYNAMIC LOADS FROM THE AFTER-EFFECTS OF SHOCK CAPTURE OF METAL BY ROLLS OF BLOOMING MILL

Authors

NATRIASHVILI Tamaz M., D. Sc. in Eng., Prof., Director, Institute of Machine Mechanics named Rafael Dvali, Tbilisi, Georgia, This email address is being protected from spambots. You need JavaScript enabled to view it.">This email address is being protected from spambots. You need JavaScript enabled to view it.

MEBONIA Slava A., D. Sc. in Eng., Assoc. Prof., Head of the Department of Mechanical Engineering, Institute of Machine Mechanics named Rafael Dvali, Tbilisi, Georgia, This email address is being protected from spambots. You need JavaScript enabled to view it.">This email address is being protected from spambots. You need JavaScript enabled to view it.

In the section DYNAMICS, DURABILITY OF VEHICLES AND STRUCTURES
Year 2019 Issue 1 Pages 43–49
Type of article RAR Index UDK 621.771: 531.3(075) Index BBK  
Abstract

The method of determining the force factors from the dynamic aftereffect of the shock at capture of metal by rolls of  blooming mill is introduced. The differential equations of motion for the main line of the blooming mill are composed taking into account the forces of the shock interaction taking place when the metal is captured by rolls of  the mill. By  solving these equations, the formulas for calculating the dynamic moments of the elastic forces acting in the details of the main line of the blooming mill are obtained. Analysis of the formulas shows that the value of  the  dynamic moment acting on the spindle shafts of the main line of the blooming mill depends on the elastic-mass parameters of  the elements of the main line, as well as the amplitude and frequency of the shock pulse.

Keywords

shock interaction, dynamic aftereffect, elastic moment, amplitude, frequency

   
Bibliography
  1. Ivanchenko F.K., Polukhin P.I., Tylkin M.A., Polukhin V.P. Dinamika i prochnost prokatnogo oborudovaniya [Dynamics and strength of rolling equipment]. Moscow, Metallurgiya Publ., 1970. 487 p.
  2. Getmanets V.V., Shevchuk V.Ya. Ratsionalnye rezhimy raboty blyuminga [Rational modes of blooming]. Moscow, Metallurgiya Publ., 1990. 134 p.
  3. Polukhin P.I., Fedosov N.M, Korolev A.A., Matveev Yu.M. Prokatnoe proizvodstvo [Rolling production]. Moscow, Metallurgiya Publ., 1968. 675 p.
  4. Komarov M.S. Dinamika mekhanizmov i mashin [Dynamics of mechanisms and machines]. Moscow, Mashinostroenie Publ., 1969. 296 p.
  5. Kozhevnikov S.N. Dinamika mashin s uprugimi zvenyami [Dynamics of machines with elastic links]. Kiev, Akademiya nauk USSR Publ., 1961. 160 p.
  6. Adamia R.Sh., Loboda V. M. Osnovy ratsionalnogo proektirovaniya metallurgicheskikh mashin [Fundamentals of rational design of metallurgical machines]. Moscow, Metallurgiya Publ., 1984. 128 p.
  7. Adamia R.Sh., Mebonia S.A., Mikautadze M.M. Issledovanie sil udarnogo vzaimodeystviya opravki so sterzhnem v ochage deformatsii avtomatstanov truboprokatnykh ustanovok [Investigation of the impact forces of the mandrel with the rod in the deformation zone automaton of pipe-rolling plants]. Trudy Gorkovskogo politekhnicheskogo instituta [Proceedings of Gorky Polytechnic Institute], 1983, no. 11(268), pp. 19–26.
  8. Loboda V.M., Spivakovskiy V.B. Opredelenie parametrov udara na osnove fenomenologicheskikh modeley neuprugikh sred [Determination of impact parameters on the basis of phenomenological models inelastic media]. Metallurgicheskoe mashinovedenie i remont oborudovniya [Metallurgical engineering and repair of equipment], 1974, vol. 3, pp. 68–77.
  9. Chitorelidze G.M., Spivakovskiy V.B., Sharashenidze D.A. Model dlya udarnogo vzaimodeystviya mezhdu slitkom i valkami prokatnykh stanov [Model for the shock interaction between the ingot and the rolls of rolling mills]. Soobshcheniya Gruzinskoy akademii nauk [Messages of the Georgian Academy of Sciences], 1981, vol. 103, no. 1, pp. 125–127.
  10. Biderman V.L. Prikladnaya teoriya mekhanicheskikh kolebaniy [Applied theory of mechanical oscillations]. Moscow, Vysshaya shkola Publ., 1972. 416 p.
  11. Piskunov N. S. Differentsialnoe i integralnoe ischislenie. Tom 2 [Differential and integral calculus. Volume 2]. Moscow, Nauka Publ., 1985. 560 p.
  12. Matveev N. M. Metody integrirovaniya obyknovennykh differentsialnykh uravneniy [Methods of integration of ordinary differential equations]. Moscow, Vysshaya shkola, 1963. 546 p.

Title of the article

DEVELOPMENT OF OPERATIONAL CARD OF ROLLER BRIQUETTE PRESSES TIRES

Authors

BAIUL Konstantin V., Ph. D. in Eng., Senior Researcher, Z.I. Nekrasov Iron & Steel Institute of the National Academy of Sciences of Ukraine, Dnipro, Ukraine, This email address is being protected from spambots. You need JavaScript enabled to view it.">This email address is being protected from spambots. You need JavaScript enabled to view it.

VASHCHENKO Sergey V., Ph. D. in Eng., Senior Researcher, Z.I. Nekrasov Iron & Steel Institute of the National Academy of Sciences of Ukraine, Dnipro, Ukraine, This email address is being protected from spambots. You need JavaScript enabled to view it.">This email address is being protected from spambots. You need JavaScript enabled to view it.

KHUDYAKOV Alexander Yu., Ph. D. in Eng., Senior Researcher, Z.I. Nekrasov Iron & Steel Institute of the National Academy of Sciences of Ukraine, Dnipro, Ukraine, This email address is being protected from spambots. You need JavaScript enabled to view it.">This email address is being protected from spambots. You need JavaScript enabled to view it.

In the section MECHANICAL-ENGINEERING COMPONENTS
Year 2019 Issue 1 Pages 30–36
Type of article RAR Index UDK 621.777.06: 622.788.32.083.133 Index BBK  
Abstract

The form of the operational card of the set of tires of a roller briquette press is proposed. A specific example shows application of the operating card for selecting rational briquetting modes and accumulating the actual data on the  modes and operating conditions of tires when briquetting a charge with varying physical and mechanical properties taking into account tires wear. The application of the created operational card is the basis for development of system of scheduled maintenance of the pressing equipment and rational methods of restoring working surfaces of the worn tires of the roller briquette presses.

Keywords

roller briquette press, tires, operational card

   
Bibliography
  1. Khudyakov A.Yu., Vashchenko S.V., Boyko M.N., Baiul  K.V., Semenov Yu.S. Teoreticheskie osnovy metodiki rascheta i  sostavleniya shikht s minimalnoy poroznostyu [Theoretical basis of a methodic of calculation and making up charges with minimum fractional void volume.]. Chernaya metallurgiya. Byulleten nauchno-tekhnicheskoy i ekonomicheskoy informatsii [Ferrous metallurgy. Bulletin of scientific, technical and economic information], 2018, no. 7, pp. 23–32.
  2. Vashchenko S.V., Khudyakov A.Yu., Baiul K.V., Semenov Yu.S. Razrabotka nauchno-metodicheskogo podkhoda k vyboru sostava briketiruemoy shikhty i ee svoystv [Development of a  scientific and methodological approach to the choice of the composition of the briquetted charge and its properties]. Stal [Steel], 2018, no. 8, pp. 2–6.
  3. Vashchenko S.V., Maymur B.N., Petrenko V.I., Baiul K.V., Khudyakov A.Yu., Solodkaya N.A., Prokudina  E.B. Issledovanie usloviy i mekhanizmov formirovaniya prochnostnykh svyazey v  pressovkakh pri briketirovanii melkofraktsionnykh shikhtovykh materialov [Research of the conditions and mechanisms of strength formation in compacts during briquetting of fine-fraction materials]. Fundamentalnye i prikladnye problemy chernoy metallurgii [Fundamental and  applied problems of ferrous metallurgy], 2015, no. 30, pp.   347–362.
  4. Khudyakov A.Yu., Vashchenko S.V., Baiul K.V., Semenov Yu.S. Briketirovanie kaolinovogo syrya dlya proizvodstva kuskovogo shamota [Briquetting of kaolin raw materials for the production of lump chamotte]. Novye ogneupory [New refractories], 2018, no. 8, pp. 14–20.
  5. Maymur B.N., Khudyakov A.Yu., Petrenko V.I., Vashchenko  S.V., Baiul K.V. Briketirovanie metallurgicheskogo syrya. Aktualnost i puti razvitiya metoda [Briquetting the metallurgical raw materials. the actual continuity and development
    ways of  the method]. Chernaya metallurgiya. Byulleten nauchno-tekhnicheskoy i ekonomicheskoy informatsii [Ferrous metallurgy. Bulletin of scientific, technical and economic information], 2016, no. 1, pp. 74–81.
  6. Maymur B.N., Petrenko V.I., Lebed A.T. Sovershenstvovanie konstruktsii i uluchshenie ekspluatatsionnykh kharakteristik valkovykh briketnykh pressov [Improving design and performance characteristics of roll briquetting presses]. Chernaya metallurgiya. Byulleten nauchno-tekhnicheskoy i ekonomicheskoy informatsii [Ferrous metallurgy. Bulletin of scientific, technical and economic information], 2011, no. 12, pp. 67–71.
  7. Polzer G., Meissner F. Grundlagen zu Reibung und Verschleiß. Leipzig, VEB Deutscher Verlag für Grundstoffindustrie Leipzig, 1983. 240 p.
  8. Polzer G. Untersuchungen über Zusammenhänge zwischen Reibung und Verschleiß, insbesondere zwischen Reibkraft und Materialverlusterscheinungen. Dissertation B. Karl-Marx-Stadt, 1973.
  9. Kragelskiy I.V., Dobychin M.N., Kombalov V.S. Osnovy raschetov na treniye i iznos [Fundamentals of friction and wear calculations]. Moscow, Mashinostroyenie Publ., 1977. 526 p.
  10. Burwell J.T., Strang C.D. On the Empirical Law of Adhesive Wear. Journal of Applied Physics, 1952, vol. 23, no. 1, pp. 18–28.
  11. Archard J. F. Contacts and rubbing of flat surface. Journal of  Applied Physics, 1953, vol. 24, no. 8, pp. 981–988.
  12. Zelentsov D.G., Solodkaya N.A. Modelirovanie korrozionnogo iznosa v izgibaemykh elementakh pri nalichii antikorrozionnykh pokrytiy [Modeling of corrosive wear in bending elements with anti-corrosion coatings]. Voprosy khimii i khimicheskoy tekhnologii [Chemistry and chemical technology issues], 2001, no. 5, pp. 94–96.
  13. Dec R.T., Hryniewicz M., Komarek R.K. Testing the relative wear characteristics of different alloys for roller press forming elements. Proc. 30th Biennial Conference of the Institute for Briquetting and Agglomeration. Savannah, GA, 2007, vol. 30, pp. 130–139.
  14. Kim D.H., Lee Y., Yoo S.J., Choo W. Y., Kim B.M. Prediction of the wear profile of a roll groove in rod rolling using an incremental form of wear model. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 2003, vol. 217, no. 1, pp. 111–126.
  15. Vorobey S.A. Prognozirovanie iznosa rabochikh valkov shirokopolosnogo stana goryachey prokatki [Prediction of wear of  work rolls of a wide-strip hot rolling mill]. Fundamentalnye i prikladnye problemy chernoy metallurgii [Fundamental and  applied problems of ferrous metallurgy], 2006, no. 12, pp. 213–220.
  16. Turk R., Fajfar P., Robič R., Peruš I. Prediction of Hot Strip Mill Roll Wear. Metalurgija, 2002, vol. 41, no. 1, pp. 47–51.
  17. Wang B. A simulation of roll wear in hot rolling processes. Master Thesis. Wollongong, 1996. 336 p.
  18. Spuzic S. Hot Rolling Mill Roll Wear — Some Aspects of High Temperature Abrasion. Ph.D. Thesis. Adelaide, 1996.
  19. Galakhar A.S., Daniel W.J., Meehan P.A. Prediction of Roll Profile Wear in the Cold Roll Forming Process. Key Engineering Materials, 2009, vol. 410–411, pp. 643–660.
  20. Stevens P.G. Increasing Work Roll Life by Improved Roll Cooling Practice. Journal of the Iron and Steel Institute, 1971, pp. 1–11.
  21. Baiul K.V., Petrenko V.I. Metod otsenki iznosa bandazhey valkovykh pressov na razlichnykh stadiyakh ikh ekspluatatsii [Method of estimation of tires wear of roll presses at different stages of their operation]. Fundamentalnye i prikladnye problemy chernoy metallurgii [Fundamental and applied problems of ferrous metallurgy], 2012, no. 26, pp. 270–281.
  22. Baiul K.V., Petrenko V.I. Metod otsenki vliyaniya iznosa bandazhey valkovykh pressov na tekhnologicheskie i energosilovye parametry briketirovaniya [Method for assessing the effect of wear of roller press tires on process and energy-power parameters of briquetting]. Fundamentalnye i prikladnye problemy chernoy metallurgii [Fundamental and applied problems of ferrous metallurgy], 2013, no. 27, pp. 266–274.
  23. Evstafev I.N. Organizatsiya sbora dannykh dlya vybora optimalnoy strategii upravleniya TOiR [Organization of data collection for choosing the optimal MRO management strategy]. Metallurg [Metallurgist], 2009, no. 3, pp. 30–33.
  24. Komonyuk O.V., Antonenko I.N. Informatsionnaya podderzhka upravleniya remontno-ekspluatatsionnoy deyatelnostyu [Information support for the management of maintenance activities]. Glavnyy inzhener [Chief engineer], 2007, no. 5, pp. 35–41.
  25. Yashchura A.I. Sistema tekhnicheskogo obsluzhivaniya i remonta obshchepromyshlennogo oborudovaniya: spravochnik [Maintenance and repair system of general industrial equipment: guide]. Moscow, NTsENAS Publ., 2006. 360 p.

Title of the article

TECHNIQUE OF STRUCTURAL SYNTHESIS OF STATICALLY DETERMINABLE PARALLEL STRUCTURE MECHANISMS OF TECHNOLOGICAL ROBOTS

Authors

TOLSTOSHEEV Andrey K., Ph. D. in Eng., Assoc. Prof., Associate Professor of the Department “Machine Parts”, Bryansk State Technical University, Bryansk, Russia, This email address is being protected from spambots. You need JavaScript enabled to view it.">This email address is being protected from spambots. You need JavaScript enabled to view it.

TATARINTSEV Vyacheslav A., Ph. D. in Eng., Assoc. Prof., Associate Professor of the Department “Machine Parts”, Bryansk State Technical University, Bryansk, This email address is being protected from spambots. You need JavaScript enabled to view it.">Russia, This email address is being protected from spambots. You need JavaScript enabled to view it.

In the section DYNAMICS, DURABILITY OF VEHICLES AND STRUCTURES
Year 2019 Issue 1 Pages 37–42
Type of article RAR Index UDK 621.865.8:621.01 Index BBK  
Abstract

The article is devoted to improving the reliability and manufacturability of technological robots with parallel kinematics by replacing statically indeterminable manipulators with statically determinable mechanisms. The  technique of  structural synthesis of statically definable manipulators by modifying the structure of the prototype is proposed. The  procedure involves identifying and eliminating redundant links, checking the solution. To determine the number of degrees of freedom of the mechanism, identify redundant links and verify the solution, the authors use the proposed methodology of structural analysis. In structural analysis, a manipulator is represented by a  hierarchical structure and is considered as a parallel connection of elementary mechanisms with an open kinematic chain; as a kinematic chain consisting of leading and driven parts; as a set of links and kinematic pairs; as a kinematic connection of  the output link and the rack. The article implements the following techniques for eliminating redundant links: mobility increase in kinematic pairs; introduction of unloading links and passive kinematic pairs to the kinematic chain; exclusion of extra links and pairs from the kinematic chain; increase in mobility in some kinematic pairs simultaneously with the exclusion of other kinematic pairs that have become superfluous. The authors developed several variants of  structural schemes of self-aligning manipulators based on the Orthoglide mechanism. The  proposed technique allows to  determine the number of degrees of freedom of the mechanism, the number and type of redundant links, eliminate redundant links and, on an alternative basis, build structural diagrams of statically determinable mechanisms of technological robots with parallel kinematics.

Keywords

technological robots, parallel kinematics, redundant links, statically definable mechanisms

   
Bibliography
  1. Merlet J.P. Parallel Robots. Dordrecht, Springer, 2006. 417 p.
  2. Reshetov L.N. Samoustanavlivayushchiesya mekhanizmy: spravochnik [Self-aligning mechanisms: reference book]. Moscow, Mashinostroenie Publ., 1991. 288 p.
  3. Egorov O.D., Buynov M.А. Metod strukturnogo analiza mekhanizmov robototekhnicheskikh i mekhatronnykh ustroystv [Methods of structural analysis of the mechanism of robotic and mechatronic devices]. Mekhanika mashin, mekhanizmov i materialov [Mechanics of machines, mechanisms and materials], 2016, no. 2(35), pp. 15–22.
  4. Kalendarev А.V., Lysogorskiy А.E., Glazunov V.А. Strukturnyy analiz mekhanizmov parallelnoy struktury s chetyrmya i pyatyu stepenyami svobody [Structural analysis of mechanisms of parallel structure with four and five degrees of freedom]. Izvestiya vuzov. Mashinostroenie [Proceedings of higher educational institutions. Маchine building], 2013, no. 3, pp. 7–10.
  5. Аfonin V.L., et al. Obrabatyvayushchee oborudovanie novogo pokoleniya. Kontseptsiya proektirovaniya [Processing equipment of new generation. Design concept]. Moscow, Mashinostroenie Publ., 2001. 256 p.
  6. Kong X., Gosselin C. Type Synthesis of Parallel Mechanisms. Berlin, Heidelberg, Springer-Verlag, 2007. 272 p.
  7. Gogu G. Structural Synthesis of Parallel Robots. Part 1: Methodology. Dordrech, Springer, 2008. 720 p.
  8. Byushgens А.G., et al. Strukturnyy analiz mekhanizmov parallelnoy struktury s krugovoy napravlyayushchey i shestyu stepenyami svobody [Type analysis of parallel structure mechanisms with circle rail and six degrees of freedom]. Spravochnik. Inzhenernyy zhurnal s prilozheniem [Hand-book. An engineering journal with appendix], 2014, no. 2, pp. 13–19.
  9. Podzorov P.V., Bushuev V.V. Strukturnyy analiz i klassifikatsiya mekhanizmov parallelnoy kinematiki [Structural analysis and classification of mechanisms of parallel kinematics]. Mekhatronika, avtomatizatsiya, upravlenie [Mechatronics, automation, control], 2004, no. 10, pp. 42–49.
  10. Glazunov V.А., Borisov V.А. Razrabotka mekhanizmov parallelnoy struktury s chetyrmya stepenyami svobody i chetyrmya kinematicheskimi tsepyami [Development of mechanisms of parallel structure with four degrees of freedom and four kinematic chains]. Problemy mashinostroeniya i nadezhnosti mashin [Journal of machinery manufacture and reliability], 2017, no. 5, pp. 3–12.
  11. Tolstosheev А.K., Tatarintsev V.А. Strukturnyy analiz mekhanizmov robotov-stankov s parallelnoy kinematikoy [Structural analysis of robot machine mechanisms with parallel kinematics]. Vestnik Bryanskogo gosudarstvennogo tekhnicheskogo universiteta [Bulletin of the Bryansk State Technical University], 2017, no.   1(54), pp. 33–43.
  12. Tolstosheev А.K., Tatarintsev V.А. Metodika strukturnogo analiza parallelnykh manipulyatorov selskokhozyaystvennykh robotov [Method of structural analysis of parallel manipulators of agricultural robots]. Nauchnoe obozrenie [Science review], 2017, no. 22, pp. 37–42.
  13. Tolstosheev А.K. Teoriya stroeniya mekhanizmov: uchebnoe posobie [Theory of mechanism construction: educational manual]. Bryansk, Bryanskiy gosudarstvennyy tekhnicheskiy universitet Publ., 2001, 139 p.

Title of the article

DESIGN AND WORKFLOW FEATURES OF UNIT OF INTERACTIVE CLUTCHES OF HYDROMECHANICAL TRANSMISSION

Authors

BELABENKO Dmitriy S., Head of the Hydromechanical Transmission Division, JSC “Minsk Wheel Tractor Plant”, Minsk, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.">This email address is being protected from spambots. You need JavaScript enabled to view it.

In the section MECHANICS OF MOBILE MACHINES
Year 2019 Issue 1 Pages 19–29
Type of article RAR Index UDK 629.014.8-235 Index BBK  
Abstract

A review of clutches related to the type of tandem friction clutches is presented. The known solutions, disadvantages and advantages of the double friction clutch, which includes two control elements having a hydraulic connection between the hydraulic cylinders, are analyzed. The studies that have examined the clutches are analyzed. A typical block diagram of the mechatronic control system and the vehicle is drawn up, with the help of which studies of the shift process are carried out in the general case. In the analyzed studies, the simulation was carried out taking into account not all elements of the block diagram. There are three diagrams on the basis of the use of circuit elements in modeling. The  rational configuration of the elements for the study was chosen. The results of study are presented in the article. The  dynamic scheme of double friction clutch hydraulic drive and its mathematical model with introduced hydraulic connection between hydraulic cylinders are developed. The mathematical model uses the values of the stiffness of the elastic elements: the springs, friction discs, thrust disc. The stiffness of the thrust disc, which is part of a complex assembly unit, is determined by the calculation of the finite element method. The mathematical model of the hydraulic drive contains differential equations that retain their appearance for all positions of the piston.

Keywords

clutch, double friction clutch, hydromechanical transmission, dynamic diagram, mathematical model

 
Bibliography
  1. Gapoyan D.T. Friktsiony avtomaticheskikh korobok peredach. Konstruktsiya i raschet [Automatic gearbox clutches. Construction and calculation]. Moscow, Mashinostroenie Publ., 1966. 167 p.
  2. Tarasik V.P. Friktsionnye mufty avtomobilnykh gidromekhanicheskikh peredach [Vehicle hydromechanical gearbox friction clutches]. Minsk, Nauka i tekhnika Publ., 1973. 320 p.
  3. Odintsov V.V., Ponomarenko M.A., Samushchenko L.A. Gidromekhanicheskie peredachi serii U35615. Rukovodstvo po ekspluatatsii [Hydromechanical gearboxes series У35615. Manual]. Minsk, Amkodor Publ., 2010. 68 p.
  4. Nikolaev Yu.I., Staskevich S.G., Grinyuk V.S., Poddubko S.N. Osobennosti konstruktsii i rascheta dvoynoy friktsionnoy mufty planetarnoy korobki peredach [The design and calculation features of tandem friction clutch of planetary gearbox]. Mekhanika mashin, mekhanizmov i materialov [Mechanics of machines, mechanisms and materials], 2009, no. 1(6), pp. 41–43.
  5. Nikolaev Yu.I., Poddubko S.N., Matskevich A.A., Staskevich  S.G., Pavlov Yu.E. Unifitsirovannaya gidravlicheskaya sistema avtomaticheskogo upravleniya i zhizneobespecheniya semeystva perspektivnykh gidromekhanicheskikh peredach MZKT [Unified hydraulic system of automatic control and life support for the family prospective hydromechanical transmission of MWTP]. Mekhanika mashin, mekhanizmov i materialov [Mechanics of machines, mechanisms and materials], 2011, no. 2(15), pp. 33–38.
  6. Allison 1000/2000 Series. Technical Service Information. Miami, Automatic transmission service group, 2000. 120 p.
  7. Kawai Norikazu. Clutch lubrication structure for automatic transmission. Patent EU, no. JP2011012736, 2011. Available at: https://worldwide.espacenet.com/publicationDetails/biblio?DB=EPODOC&II=0&ND=3&adjacent=true&locale=en_EP&FT=D&date=20110120&CC=JP&NR=2011012736A&KC=A# (accessed 27 February 2017).
  8. Gavrilenko B.A., Minin V.A., Rozhdestvenskiy S.N. Gidravlicheskiy privod [Hydraulic drive]. Moscow, Mashinostroenie Publ., 1968. 502 p.
  9. Bashta T.M. Gidroprivod i gidropnevmoavtomatika [Hydraulic drive and hydropneumoautomatics]. Moscow, Mashinostroenie Publ., 1972. 320 p.
  10. Vasilchenko V.A. Gidravlicheskoe oborudovanie mobilnykh mashin [The hydraulic equipment of mobile machines]. Moscow, Mashinostroenie Publ., 1983. 301 p.
  11. Belabenko D.S. Opredelenie silovoy nagruzhennosti transmissii pri troganii spetsialnogo kolesnogo shassi s gidromekhanicheskoy peredachey [Determination of power load of the transmission when starting of the special wheeled chassis with hydromechanical transmission]. Aktualnye voprosy mashinovedeniya [Topical issues of mechanical engineering], 2018, issue 7, pp. 15–21.
  12. Rumyantsev L.A. Ustroystvo upravleniya gidromekhanicheskoy peredachey [The device of hydromechanical gearbox control]. Avtomobilnaya promyshlennost [Automotive industry], 2018, no. 7, pp. 19–24.
  13. Allison Transmission. Modeli spetsialnogo naznacheniya: ruk-vo po poisku i ustraneniyu neispravnostey oborudovaniya seriy 3000 i 4000 [Allison Transmission. Special purpose models: troubleshooting manual of 3000 and 4000 series equipment fault]. Detroit, General Motors Corp., 2005. 890 p.
  14. Basalaev V.N., Kovalenko A.V. Issledovanie protsessa pereklyucheniya peredach pod nagruzkoy i optimizatsiya upravleniya friktsionnymi muftami [Investigation of the gearshift process under load and optimization controlling the friction clutches of mechanical transmission]. Mekhanika mashin, mekhanizmov i materialov [Mechanics of machines, mechanisms and materials], 2011, no. 2(15), pp. 24–32.
  15. Gao B., Chen H., Sanada K. Clutch-to-clutch shift control of an automatic transmission with proportional pressure control valves. Proc. 7th JFPS International Symposium on Fluid Power. Toyama, 2008, pp. 659–664.
    16. Tarasik V.P. Modelirovanie mekhatronnoy sistemy upravleniya friktsionami pereklyucheniya peredach avtomaticheskoy transmissii avtomobilya [Simulation of mechatronic control system of automatic transmission gearshift clutches of the car]. Gruzovik [Truck], 2017, no. 10, pp. 7–15.
  16. Yunjiang C., Peng D., Shuai Y., Xiangyang X. Virtual Clutch controller for clutch-to-clutch shifts in planetary-type automatic transmission. Mathematical Problems in Engineering, 2015, vol. 2015. Available at: http://dx.doi.org/10.1155/2015/213162 (accessed 10 September 2018).
  17. Lomovtsev A.D. Razrabotka algoritmov upravleniya avtomaticheskoy korobkoy peredach transportnykh sredstv po zakonu “upravlyayushchiy tok – krutyashchiy moment” [Development of control algorithms for automatic transmission of vehicles according to the law “control current – torque”]. Trudy NAMI [NAMI proceedings], 2017, no. 2(269), pp. 94–100.
  18. Krasnevskiy L.G., Poddubko S.N. Pretsizionnoe upravlenie avtomaticheskimi transmissiyami: itogi 50 let razvitiya [Precision control of automatic transmissions: the summary of 50  years development]. Mekhanika mashin, mekhanizmov i  materialov [Mechanics of machines, mechanisms and materials], 2015, no. 4(33), pp. 5–13.
  19. Krasnevskiy L.G., Belevich A.V. Avtomaticheskie transmissii: tekhnologiya “Clutch-to-clutch shifts” — istoriya i sovremennoe sostoyanie [Automatic transmissions: technology “Clutch-to-clutch shifts” — history and current status]. Mekhanika mashin, mekhanizmov i materialov [Mechanics of machines, mechanisms and materials], 2018, no. 1(42), pp. 5–13.
  20. Krasnevskiy L.G. Sovremennaya teoriya i tekhnika upravleniya gidromekhanicheskimi peredachami mobilnykh mashin [Modern theory and management technology of hydromechanical transmissions of mobile machines]. Aktualnye voprosy mashinovedeniya [Topical issues of mechanical engineering], 2013, issue 2, pp. 53–62.
  21. Tarasik V.P., Romanovich Yu.S. Pereklyuchenie peredach karernogo samosvala s GMP [Gearshift of dump truck with hydromechanical transmission]. Avtomobilnaya promyshlennost [Automotive industry], 2018, no. 8, pp. 12–20.
  22. Byerly J.A., Kresse J.P., Rains M.A., Runde J.K. Double transition shift control in an automatic powershifting transmission. Patent USA, no. 2015/0032347А1, 2015.
  23. Tarasik V.P., Gorbatenko N.N., Plyakin R.V., Kurstak V.I., Egorov A.N., Reginya V.V., Tereshonok S.M., Eydlin E.L. Sposob upravleniya gidromekhanicheskoy peredachey mobilnoy mashiny [Method of vehicle hydromechanical transmission control]. Patent RB, no. 13551C1, 2010.
  24. Shultz J., Swingler P. Control for managing actuator output pressure applied to a torque transmitting mechanism of a  multi-speed transmission. Patent USA, no. 2015/0211629А1, 2015.
  25. Mikhaylov V.V. Matematicheskaya identifikatsiya elektromagnitnogo klapana s proportsionalnym upravleniem [Mathematical identification of proportional control solenoid valve]. Aktualnye voprosy mashinovedeniya [Topical issues of mechanical engineering], 2013, issue 2, pp. 136–139.
  26. Tarasik V.P., Gorbatenko N.N., Plyakin R.V., Egorov A.N., Reginya V.V. Mekhatronnaya sistema avtomaticheskogo upravleniya gidromekhanicheskoy peredachey karernykh samosvalov BelAZ [Hydromechanical transmission automatic control mechatronic system of dump truck BelAZ]. Gruzovik [Truck], 2011, no. 2, pp. 2–11.
  27. Tarasik V.P., Savitskiy V.S. Metodika proektirovaniya mekhanizma upravleniya friktsionami gidromekhanicheskoy peredachi na osnove matematicheskogo modelirovaniya protsessa ego funktsionirovaniya [Method of designing the mechanism of hydromechanical transmission clutches control on the basis of mathematical modeling of its functioning process]. Gruzovik [Truck], 2016, no. 6, pp. 3–12.
  28. Belchik L.D., Strok E.Ya., Snitkov A.G., Savchuk S.V. Imitatsiya rabochikh protsessov elektrogidravlicheskikh regulya-torov davleniya [Simulation of working processes of  the  electrohydraulic pressure regulators]. Aktualnye voprosy mashinovedeniya [Topical issues of mechanical engineering], 2015, issue 4, pp. 135–137.
  29. Egorov A.N., Reginya V.P., Tarasik V.P. Evolyutsiya konstruktorskikh razrabotok gidromekhanicheskikh peredach dlya karernykh samosvalov BelAZ [The evolution of the development of hydromechanical transmission of dump trucks BelAZ]. Vestnik Belorussko-Rossiyskogo universiteta [Herald of Belarusian-Russian University], 2011, no. 4, pp. 17–26.