Title of the article

AUTOMATIC TRANSMISSIONS: ANALYSIS AND PROSPECTS FOR USE IN HYBRID AND BATTERY ELECTRIC VEHICLES. PART 2

Authors

KRASNEVSKIY Leonid G., Corresponding Member of the NAS of Belarus, D. Sc. in Eng., Prof., Chief Researcher, Joint Institute of Mechanical Engineering of the NAS of Belarus, Minsk, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.">This email address is being protected from spambots. You need JavaScript enabled to view it.

In the section MECHANICS OF MOBILE MACHINES
Year 2020 Issue 3 Pages 12–26
Type of article RAR Index UDK 62-235 Index BBK  
DOI https://doi.org/10.46864/1995-0470-2020-3-52-12-26
Abstract An assessment of the prospects for using automatic transmissions (AT) on hybrid and battery electric vehicles is given, which is based on an analysis of their current state and strategies of leading manufacturers. The article gives the analysis of production volumes of this equipment with various types of ATs and its application in the countries of North America and Europe predicted until 2030, as well as published data on their technical characteristics and technical and economic indicators. A significant increase in the production of the main types of hybrid electric vehicles (HEV), and therefore the ATs used in them, is predicted. It is shown that the use of ATs makes it possible to increase the energy efficiency of electric vehicles. For HEVs, this is confirmed by the experience of mass operation of passenger cars and commercial vehicles. The paper shows the data on the creation by ZF Friedrichshafen AG of a new generation of 8-speed ATs for medium, full and plug-in hybrid electric vehicles (PHEV) in the power range of 24–160 kW using the modular technology created by ZF Friedrichshafen AG. The company estimates that by 2030, at least 70 % of all new cars will have an internal combustion engine (ICE). And here are the prospects for the use of PHEVs. It is shown that commercial battery electric vehicles (BEV) are becoming one of the main directions of electrification of road transport. The next possible step in their development is the use of multi-stage systems to improve energy efficiency, which is being worked on by more and more vehicle and transmission manufacturers. The article considers new technologies for selecting the architecture and topology of a hybrid power unit (HPU) with combinatorial generation of sets of options, their complete search and rejection, which actually perform the synthesis of circuits, and at subsequent stages — complex optimization, which includes the selection of component dimensions, minimizing fuel and energy consumption. They make it possible to automate the optimal design of the HPU. The article consists of two parts. The first part is published in no. 2(51) of the journal.
Keywords

automatic transmissions, hybrid electric vehicles, battery electric vehicles

  You can access full text version of the article.
Bibliography
  1. Christensen J., Bastien C., Blundell M., Gittens A., Tomlin O. Lightweight Hybrid Electrical Vehicle Structural Topology Optimisation Investigation Focusing on Crashworthiness. International Journal of Vehicle Structures & Systems, 2011, no. 3(2), pp. 113–122. DOI: https://doi.org/10.4273/ijvss.3.2.06.
  2. Silvas E., Hofman T., Steinbuch M. Review of Optimal Design Strategies for Hybrid Electric Vehicles. Proc. 2012 Workshop on Engine and Powertrain Control, Simulation and Modeling. Rueil-Malmaison, 2012, pp. 57–64. Available at: http://purl.tue.nl/707151442561321.pdf.
  3. Zhuang W., Zhang X., Peng H., Wang L. Simultaneous Optimization of Topology and Component Sizes for Double Planetary Gear Hybrid Powertrains. Energies, 2016, no. 9(6). DOI: https://doi.org/10.3390/en9060411.
  4. Ing A.H., McPhee J. Automated topology optimization of hybrid electric vehicle powertrains. International Journal of Electric and Hybrid Vehicles, 2015, vol. 7, no. 4. DOI: https://doi.org/10.1504/IJEHV.2015.074671.
  5. Lin C.-C., Peng H., Grizzle J.W., Kang J.-M. Power Management Strategy for a Parallel Hybrid Electric Truсk. IEEE Transactions on Control Systems Technology, 2003, vol. 11, no. 6. DOI: https://doi.org/10.1109/TCST.2003.815606.
  6. Krasnevskiy L.G. Upravlenie gibridnymi elektromekhanicheskimi transmissiyami: arkhitektura, tekhnicheskie sredstva i tipovye zadachi sistem upravleniya verkhnego urovnya [Controlling of hybrid electromechanical transmissions: architecture, equipment and type problems of higher-level control systems]. Aktualnye voprosy mashinovedeniya, 2013, iss. 2, pp. 63–68 (in Russ.).
  7. Buur H., Kaminsky L.A. Method and apparatus for securing an operating range state mechanical transmission. Patent USA, no. 8099219, 2012.
  8. Heap A.H., McConnell J.J. Control architecture for output torque shaping and motor torque determination for a hybrid powertrain system. Patent USA, no. 8204656, 2012.
  9. Bole B., Coogan S., Cubero-Ponce C., Edwards D., Melsert R., Taylor D. Energy Management Control of a Hybrid Electric Vehicle with Two-Mode Electrically Variable Transmission. Proc. EVS26 International Battery, Hybrid and Fuel Cell Electric Vehicle Symposium. Los Angeles, 2012. DOI: https://doi.org/10.13140/2.1.2827.6480.
  10. Jerew B. Future Electric Vehicle Transmissions May Have Multi-Speed Gearboxes. The Green Optimistic, 2015. Available at: https://www.greenoptimistic.com/transmission-electric-vehicle-gearboxes/.
  11. Why don’t electric cars use gearboxes? Quora. Available at: https://www.quora.com/Why-dont-electric-cars-use-gearboxes.
  12. Jerew B. Do Electric Cars Have Gears? No. Here's Why. The Green Optimistic, 2015. Available at: https://www.greenoptimistic.com/electric-cars-gears/.
  13. Sensiba J. EV Transmissions Are Coming, And It’s A Good Thing. Clean Technica, 2019. Available at: https://cleantechnica.com/2019/07/22/ev-transmissions-are-coming-and-its-agood-thing/.
  14. Evarts E.C. Two-speed transmission for EVs could make a comeback. Green Car Reports, 2019. Available at: www.greencarreports.com/news/1124133_two-speed-transmission-forevs-could-make-a-comeback.
  15. Blanco S. How many speeds make sense for EV transmissions? Probably one. Autoblog, 2015. Available at: https://www.autoblog.com/2015/07/21/how-many-speeds-make-sense-for-evtransmissions-probably-one/.
  16. Voelcker J. 10 lessons from the short life of the Chevy Volt, 2011–2019. Green Car Reports, 2019. Available at: https://www.greencarreports.com/news/1122269_10-lessons-from-theshort-life-of-the-chevy-volt-2011-2019.
  17. Ruan J., Walker P.D., Wu J., Zhang N., Zhang B. Development of continuously variable transmission and multi-speed dual clutch transmission for pure electric vehicle. Advances in Mechanical Engineering, 2018, vol. 10(2). DOI: https://doi.org/10.1177/1687814018758223.
  18. Lewicki D.G., Desmidt H., Smith E.C., Bauman S.W. Two-Speed Gearbox Dynamic Simulation Predictions and Test Validation. NASA/TM–2010-216363. Available at: https://www.semanticscholar.org/paper/Two-Speed-Gearbox-Dynamic-Simulation-Predictions-Lewicki-Desmidt/08d9dd3fbb5bffd6c1d7fddfc8e63394487a3c68.
  19. Voelcker J. 2021 Ford Mustang Mach-E preview: Electric SUV targeting 300-mile range. Green Car Reports, 2019. Available at: https://www.greencarreports.com/news/1126066_2021-fordmustang-mach-e-preview-electric-suv-targeting-300-mile-range.
  20. Bottiglione F., De Pinto S., Mantriota G., Sorniotti A. Energy Consumption of a Battery Electric Vehicle with Infinitely Variable Transmission. Energies, 2014, no. 7. DOI: https://doi.org/10.3390/en7128317.
  21. Ahssan M.R., Ektesabi M.M., Gorji S.A. Electric vehicle with multi-speed transmission: a review on performances and complexities. SAE International Journal of Alternative Powertrains, 2018, vol. 7, no. 2. DOI: https://doi.org/10.4271/08-07-02-0011.
  22. Morozov A., Humphries K., Zou T., Angeles J. Performance evaluation criteria for the analysis of Class-4 electric truck. Proc. CSME International Congress. Kelowna, 2016. Available at: https://www.researchgate.net/publication/305398171_PERFORMANCE_EVALUATION_CRITERIA_FOR_THE_ANALYSIS_OF_CLASS-4_ELECTRIC_TRUCK.
  23. Morozov A., Humphries K., Zou T., Martins S., Angeles J. Design and optimization of a drivetrain with two-speed transmission for electric delivery step van. Proc. IEEE International Electric Vehicle Conference. Florence, 2014. Available at: https://ieeexplore.ieee.org/document/7056081.
  24. Eaton 4-speed electric vehicle transmission provides torque, efficiency. OEM, 2018. Available at: https://www.oemoffhighway.com/drivetrains/clutch-transmission/transmissions/press-release/21023147/eaton-eaton-4speed-electric-vehicle-transmission-provides-torque-efficiency.
  25. Chavdar B. Multi-Speed Transmission for Commercial Delivery Medium Duty Plug-In Electric Drive Vehicles. 2016. Available at: https://www.researchgate.net/publication/317095381_Multi-
    Speed_Transmission_for_Commercial_Delivery_Medium_Duty_Plug-In_Electric_Drive_Vehicles-AMR2016_Project_ID_VS161_Principal_Investigator_Bulent_Chavdar_Eaton_Corporation_June_9_2016.
  26. Chavdar B., Genise T.A., Naghshtabrizi P., Papp G. Development of robust and modular drive system for medium duty electric vehicles. Proc. 11th International CTI Symposium, Automotive Transmission, HEV and EV Drives. Novi, 2017. Available at: https://www.researchgate.net/publication/317017584_DEVELOPMENT_OF_ROBUST_AND_MODULAR_DRIVE_SYSTEM_FOR_MEDIUM_DUTY_ELECTRIC_VEHICLES.
  27. Tan S., Yang J., Zhao X., Hai T., Zhang W. Gear Ratio Optimization of a Multi-Speed Transmission for Electric Dump Truck Operating on the Structure Route. Energies, 2018, vol. 11(6). DOI: https://doi.org/10.3390/en11061324.
  28. ZF introduces new generation 8-speed automatic transmission for hybrid drives. Available at: http://www.zf.com.
  29. Efficient and dynamic: Transmission Technology from ZF. ZF Friedrichshafen AG, PC Transmission Technology, 2017. Available at: https://www.zf.com/master/media/en/corporate/ m_zf_com/company/download_center/products/passenger_cars/getriebetechnologie.pdf.