4_2020_sen_3

Title of the article

MODELING AND OPTIMIZATION OF THE PROCESS OF GEAR MILLING OF CYLINDRICAL GEARS WITH WORM MILLING CUTTERS
Authors

KANE Mark M., D. Sc. in Eng., Prof., Professor of the Department “Mechanical Engineering Technology”, Belarusian National Technical University, Minsk, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.">This email address is being protected from spambots. You need JavaScript enabled to view it.

SHELEG Valeriy K., D. Sc. in Eng., Prof., Corresponding Member of the NAS of Belarus, Head of the Department “Mechanical Engineering Technology”, Belarusian National Technical University, Minsk, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.">This email address is being protected from spambots. You need JavaScript enabled to view it.

KRAVCHUK Marina A., Senior Lecturer of the Department “Mechanical Engineering Technology”, Belarusian National Technical University, Minsk, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.">This email address is being protected from spambots. You need JavaScript enabled to view it.
In the section DYNAMICS, DURABILITY OF VEHICLES AND STRUCTURES
Year 2020 Issue 4 Pages 19–27
Type of article RAR Index UDK 621.833 Index BBK  
DOI https://doi.org/10.46864/1995-0470-2020-4-53-19-27
Abstract The paper considers influence issues of modes of milling cylindrical gears by hobbing cutters on the parameters of surface quality of the treated teeth, selection of milling mode, relevance of the performed research, possibility of using its results for the design of technological processes of manufacturing cylindrical gears, quality control of teeth surfaces both when cutting teeth and in finished gears. The article gives a method, conditions and main results of experimental study of the influence of gear milling modes by a worm milling cutter (feed S, mm/min; cutting speed V, m/min) of cylindrical gears on the roughness parameter Ra, μm; microhardness Hμ, MPa; macroscopic and microscopic stresses of σ1 and σ2, MPa; of the tooth surfaces. It is shown in particular that the dependence of Ra on V and S with sufficient accuracy (the average relative error of the coupling equation εср is 5.2–26.5 %) can be described by a firstdegree polynomial, and the dependences of Hμ, σ1 and σ2 on V and S with sufficient accuracy (εср = 4.7–12.8 %) can be described by a second-degree polynomial. It was found that the feed S has a 2.5–14 times greater effect on the change in Ra, Hμ, σ1 and σ2 than the cutting speed V during gear milling of cylindrical gears. A method for optimizing the cutting modes S and V is proposed and described, taking into account their influence on the main parameters of the process of gear milling of cylindrical gears with worm milling cutters.
Keywords

surface quality of cylindrical gear teeth, gear milling with a worm milling cutter, surface roughness, surface microhardness, macroscopic and microscopic stresses in the surfaces of gear teeth, optimization of cutting modes
  You can access full text version of the article.
Bibliography
  1. Medveditskov S.N. Vysokoproizvoditelnoe zubonarezanie frezami [High-performance gear cutting with milling cutters]. Moscow, Mashinostroenie Publ., 1981. 104 p. (in Russ.).
  2. Kalashnikov S.N., et al. Proizvodstvo zubchatykh koles [Gear wheel production]. Moscow, Mashinostroenie Publ., 1990. 464 p. (in Russ.).
  3. Tarapanov A.S., Kharlamov G.A. Upravlenie protsessom zubodolbleniya [Controlling the gear shaping process]. Moscow, Mashinostroenie Publ., 1999. 238 p. (in Russ.).
  4. Agapov S.I. Nauchnoe obosnovanie i realizatsiya ultrazvukovykh tekhnologiy pri proizvodstve pretsizionnykh melkomodulnykh koles. Diss. dokt. tekhn. nauk [Scientific justification and implementation of ultrasonic technologies in the production of precision small-module wheels. D. Sc. Thesis]. Volgograd, 2015. 346 p. (in Russ.).
  5. Spravochnik tekhnologa-mashinostroitelya. T. 1 [Handbook of machine-building technologist. Vol. 1]. Moscow, Mashinostroenie Publ., 2003. 912 p. (in Russ.).
  6. Ryzhov E.V., Suslov A.G., Fedorov V.P. Tekhnologicheskoe obespechenie ekspluatatsionnykh svoystv detaley mashin [Technological support of operational properties of machine parts]. Moscow, Mashinostroenie Publ., 1979. 325 p. (in Russ.).
  7. Kane M.M., Medvedev A.I. Izmenenie parametrov kachestva poverkhnostey zubev tsilindricheskikh zubchatykh koles na razlichnykh operatsiyakh ikh izgotovleniya [Changing the surface quality parameters of cylindrical gear teeth during various manufacturing operations]. Vestnik mashinostroeniya, 1997, no. 7, pp. 3–7 (in Russ.).
  8. Obshchemashinostroitelnye normativy rezhimov rezaniya, norm iznosa i raskhodov zuboreznogo instrumenta pri obrabotke konstruktsionnykh staley i chugunov [General mechanical engineering standards for cutting modes, wear rates and expenses of gear-cutting tools when processing structural steels and cast iron]. Moscow, Vserossiyskiy nauchno-issledovatelskiy institut informatsii i tekhniko-ekonomicheskikh issledovaniy po mashinostroeniyu i robototekhnike Publ., 1986. 223 p. (in Russ.).
  9. Baranovskiy Yu.V., et al. Rezhimy rezaniya metallov [Metal cutting modes]. Moscow, Nauchno-issledovatelskiy institut tekhnologii avtomobilnoy promyshlennosti Publ., 1995. 456 p. (in Russ.).
  10. Finger M.L. Tsilindricheskie zubchatye kolesa. Teoriya i praktika izgotovleniya [Cylindrical gears. Theory and practice of manufacturing]. Moscow, Nauchnaya kniga Publ., 2005. 368 p. (in Russ.).
  11. Kane M.M. Osnovy issledovaniy, izobretatelstva i innovatsionnoy deyatelnosti v mashinostroenii [Fundamentals of research, invention and innovation in mechanical engineering]. Minsk, Vysheyshaya shkola Publ., 2018. 366 p. (in Russ.).