DEMANDS TO IMPROVEMENT OF MINING DUMP TRUCK CONSTRUCTION

Yakovlev V.L., Corresponding Member of the Russian Academy of Sciences, Doctor of Technical Sciences, Professor, Chief Researcher, Institute of Mining UO RAS, Ekaterinburg, Russia, This email address is being protected from spambots. You need JavaScript enabled to view it.

Tarasov, P., Candidate of Technical Sciences, Leading Researcher, Institute of Mining of the Ural Branch of the Russian Academy of Sciences, Ekaterinburg, Russia

Zhuravlev A.G., Candidate of Technical Sciences, Senior Researcher, Institute of Mining of the Ural Branch of the Russian Academy of Sciences, Ekaterinburg, Russia

Mariev P.L., Doctor of Technical Sciences, Director of the STC "Mining machinery", Joint Institute of Mechanical Engineering of the NAS of Belarus, Minsk, Republic of Belarus

The paper analyzes the operationing conditions of the automobile transport in the open-pit minings. In the process of deepening open-pit minings steadily become more complex conditions of operation of mining dump trucks, which requires improvement of their design. The influence of parameters of mining dump trucks through the parameters of roads and work sites on the amount of the additional stripping in the career are considered. In the paper shows the rational limits of increasing the highway ramps, which are surmounted by mining dump trucks for different open-pit mining. The directions of development of structures of mining dump trucks are presented, based on the requirements from the side of the surface mining. One of the directions is the creation of specialized quarry vehicles, adapted to a large extent to the specific conditions. A complex of specialized vehicles: mining dump trucks with trolley assist and troll-rechargeable mining dump trucks, mining dump trucks with the hybrid power unit, caterpillar mining dump trucks, trolls-the train. The areas of application of the classical mining dump trucks and the proposed specialized are showen.

mining dump truck, geotechnology, career, technical and technological requirements

• Tehniko-jekonomicheskie pokazateli gornyh predprijatij za 1990-2010 gg [Technical and economic parameters of mining enterprises for 1990-2010]. Ekaterinburg, IGD UrO RAN, 2011. 375 p.
• Tarasov P.I., Zhuravlev A.G., Furin V.O. Obosnovanie tehnologicheskih parametrov uglubochnogo kompleksa [Justification of the technological parameters of the depth complex]. Gornoe oborudovanie i jelektromehanika [Mining equipment and electromechanics], 2011, no. 9, pp. 2-10.

THE USE OF NANOSTRUCTURED MATERIALS AND ACTIVATED METHODS OF SURFACE ENGINEERING FOR CREATION OF MODERN TECHNICS OBJECTS

Vityaz P.A., Academician of the NAS of Belarus, Doctor of Technical Sciences, Professor, Head of the Staff of the NAS of Belarus, Head of the Department of Mechanical Engineering and Metallurgy Technologies, Joint Institute of Mechanical Engineering of the NAS of Belarus, Minsk, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.

Basinyuk V.L., Doctor of Technical Sciences, Associate Professor, Director of the STC “Technology of Mechanical Engineering and Process Equipment”, Joint Institute of Mechanical Engineering of the NAS of Belarus, Minsk, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.

Belotserkovsky M.A., Candidate of Technical Science, Associate Professor, Head of the Laboratory of Gas-thermal Methods of Machine Parts Hardening, Joint Institute of Mechanical Engineering of the NAS of Belarus, Minsk, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.

Zhornik V.I., Ph.D., Doctor of Technical Sciences, Associate Professor, Deputy Chief of the Department of Mechanical Engineering and Metallurgy Technologies, Joint Institute of Mechanical Engineering of the NAS of Belarus, Minsk, Republic of Belarus

Komarov A.I., Candidate of Technical Sciences, Head of the Department of Metallurgy and Magnetic Structuroscopy of Steels and Alloys, Joint Institute of Mechanical Engineering of the NAS of Belarus, Minsk, Republic of Belarus

Kukareko V.A., Doctor of Physical and Mathematical Sciences, Associate Professor, Head of the Center for Structural Research and Tribo-Mechanical Testing of Materials and Engineering Products, Joint Institute of Mechanical Engineering of the NAS of Belarus, Minsk, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.

Levantsevich M.A., Candidate of Technical Sciences, Associate Professor, Leading Researcher, Joint Institute of Mechanical Engineering of the NAS of Belarus, Minsk, Republic of Belarus

The use of nanostructured materials and activated methods of surface engineering for creation of modern technics objects. The principles of control of forming rocesses of structure and phase in the materials and coatings in the presence of nanosized modifying particles are described. The scientific and technological bases of the formation of structure and properties of surface layers under the action of thermal, mechanical, chemical, electrophysical factors in the realization of various surface engineering methods (electrochemical deposition, gas"thermal spraying, microarc oxidation, friction plating, ion beam implantation, tribomechanical modification) are shown. The examples of application of the developed nanostructural materials and coatings with high physico"mechanical and tribological properties for production of friction assemblies of various technical objects are shown.

nanostructured materials, nano-sized additives, surface engineering, activating factors, physical, mechanical and tribological properties, friction knots

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• Vityaz P.A. [et al.]. Modificirovanie materialov i pokrytij nanorazmernymi almazosoderzhashhimi dobavkami [Modification of materials and coatings with nanoscale diamond-additives]. Minsk, Belarus. navuka, 2011. 527 p.
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• Markov G.A., Tatarchuk V.V., Mironova M.K. Mikrodugovoe oksidirovanie aljuminija v koncentrirovannoj sernoj kislote [Microarc oxidation of aluminum in concentrated sulfuric acid]. Izv. AN SSSR. Himich. Serija [Proceedings of the AS of the USSR. Chemical series], 1983, no. 3, pp. 34-37.
• Malyshev V.N. [et al.]. Osobennosti stroenija i svojstva pokrytij, nanosimyh metodom mikrodugovogo oksidirovanija [Features of the structure and properties of coatings made by micro-arc oxidation]. Himich. mashinostroenie [Chemical engineering], 1984, no. 1, pp. 26-27.
• Jurchenko A.D. [et al.]. Zashhitnoe pokrytie iz piroliticheskogo hroma. Tehnologii, svojstva, rezul'taty ispytanij i primenenie [Protection coating from pyrolytic chromium. Technology, properties and results of tests and use]. Dmitrovgrad-10, 1994. 36 p.
• Basinyuk V.L., Mardosevich E.I. Frictional and mechanical characteristics of oxidekeramic coatings. Journal of Friction and Wear, 2003, vol. 24, no. 5, pр. 39-44.
• Zhornik V. I., Kukareko V.A., Belotserkovsky M.A. Tribomechanical Modification of Friction Surface by Running-In Lubricants with Nano-Sized Diamonds. Advances in Mechanics Research. New York, Nova Science Publishers, Inc., 2011, vol. 1, pр. 1-78.
• Belocerkovskij M.A. Tehnologii aktivirovannogo gazoplamennogo napylenija antifrikcionnyh pokrytij [Technologies of activated flame spraying of anti-friction coatings]. Minsk, Tehnoprint, 2004. 200 p.
• Vityaz P.A., Belotserkovskiy M.A. Teoreticheskie predposylki aktivirovanija processa gazoplamennogo napylenija sputnymi potokami [Theoretical preconditions to activate the process of flame spraying slipstream]. Sb. nauch. tr. “Poroshkovaja metallurgija” [Collection of scientific papers "Powder metallurgy"]. Minsk, Belarus. navuka, 2010, no. 33, pp. 232-241.
• Belevskij L.S. Plasticheskoe deformirovanie poverhnostnogo sloja i formirovanie pokrytija pri nanesenii gibkim instrumentom [Plastic deformation of surface layer and formation of coating when applied with a flexible tool]. Magnitogorsk, Izd-vo Magnitogor. liceja RAN, 1996. 230 p.
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• Vityaz P.A. [et al.]. Soprotivlenie kontaktnomu i ustalostnomu razrusheniju modificirovannyh ionami azota hromistyh stalej [Resistance to contact and fatigue failure of modified chromium steels with nitrogen ions]. Fizich. mezomehanika [Physical mezomechanics], 2004, vol. 7, part. 2, pp. 149-152.
• Belyj A.V. [et al.]. Formirovanie i svojstva nanostrukturnyh poverhnostnyh sloev v austenitnyh staljah, podvergnutyh ionno-luchevomu azotirovaniju [Formation and properties of nanostructured surface layers in austenitic steels, subjected to ion-beam nitriding]. Poverhnost'. Rentgenovskie, sinhrotronnye i nejtronnye issledovanija [Surface. X-ray, synchrotron and neutron research], 2006, no. 7, pp. 100-106.
• Belyj A.V., Kukareko V.A., Sandomirskij S.G. Vlijanie rezhimov ionno-luchevogo azotirovanija na strukturu, mikrotverdost' i magnitnye svojstva diffuzionnogo sloja na austenitnoj stali [Effect of ion beam nitridation on structure, microhardness and magnetic properties of diffusion layer on austenitic steel]. Metallovedenie i termicheskaja obrabotka metallov [Metallurgy and heat treatment of metals], 2009, no. 3(645), pp. 9-14.
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TECHNOGENIC RISK, RELIABILITY AND DIAGNOSTICS OF TECHNICAL SYSTEMS: APPROACHES, MODELS, METHODS

Makhutov N.A., Corresponding Member of Russian Academy of Sciences, Doctor of Technical Sciences, Professor, Head of the Scientific School IMASH RAS "Safety and Security of Critical and Strategic Infrastructures", Moscow, Russia

Zatsarinnyi V.V., Candidate of Technical Sciences, Senior Researcher at the Laboratory of Fracture mechanics and Vitality of the Institute of Mechanical Engineering n.a. A.A. Blagonravov RAS, Moscow, Russia

Algin V.B., Doctor of Technical Science, Professor, Deputy Director in Sciences, Joint Institute of Mechanical Engineering of the NAS of Belarus, Minsk, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.

Ishin N.N., Candidate of Technical Science, Associate Professor, Deputy Director of the STC "Mining equipment", Joint Institute of Mechanical Engineering of the NAS of Belarus, Minsk, Republic of Belarus

An interpenetrating character of concepts «reliability», «safety», and «risk» in the general structure of the concepts defining quality of technical system is demonstrated. Problems of categorization and estimation of technogenic risks of objects of the technical regulation, dangerous industrial objects, and critically and strategically important objects are
considered. Methods for calculation of real machines reliability, which are based on modelling the failures (limiting states) of machine as a multilevel system and reproduction of its components dependent behaviours, are presented. Classification and models of life calculations, methodology of an estimation of technical state and monitoring vibration for transmission
units of mobile machines are resulted. Approaches to solving problems of reliability and safety of technical systems which are considered by experts of Institute of Machines Science named after A.A.Blagonravov of the Russian Academy of Sciences and Joint Institute of Mechanical Engineering of National Academy of Sciences of Belarus work are described.

eliability, safety, risk, diagnostics, calculation, modeling, forecasting, software

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ON-BOARD CONTROL SYSTEMS OF MOBILE MACHINES. PRESENCE AND FUTURE

Doubovik D.A., Candidate of Technical Sciences, Associate Professor, Director of the STC "Mechanical Engineering", Joint Institute of Mechanical Engineering of the NAS of Belarus, Minsk, Republic of Belarus

Savchenko V.V., Candidate of Technical Sciences, Director of the STC “Autotractor Electronics and Electrical Engineering”, Joint Institute of Mechanical Engineering of the NAS of Belarus, Minsk, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.

mobile machine, onboard mechatronic system, hybrid propulsion system, transmission system "man - machine", anti-lock redundant system (ABS), integrated information management system (KIUS), anti-lock traction control system (ABS / PBS)

• Vysockij M.S., Dubovik D.A. Aktivnaja bezopasnost' kolesnyh mashin na osnove regulirovanija tjagovyh usilij koles [Active safety of wheeled vehicles on the basis of regulation of traction wheels]. Dokl. Nac. akad. nauk Belarusi [Proc. of the NAS of Belarus], 2006, vol. 50, no. 5, pp. 106-112.
• Vysockij M.S., Dubovik D.A. Obespechenie upravljaemosti kolesnyh mashin pri proektirovanii sistem regulirovanija tjagovogo usilija [Ensuring of controllability of wheeled vehicles in design of control systems of traction]. Vestn. Poloc. gos. un-ta. Ser. B: Prikladnye nauki [Journal of the Polotsk State. Univ. Ser. B: Applied science], 2006, no. 6, pp. 2-8.
• Dubovik D.A. Preventivnoe upravlenie privodom vedushhih koles mnogoprivodnyh kolesnyh mashin [Preventive control of the drive wheels of multidrive wheel vehicles]. Vestn. Nac. akad. navuk Belarusі. Ser. fiz.-tjehn. navuk [Journal of the NAS of Belarus. Series of Physics-Technical Sciences], 2009, no. 1, pp. 47-53.
• Vysockij M.S. [et al.]. Sposob upravlenija differencialami privoda vedushhih mostov mnogoprivodnyh kolesnyh mashin [Method for controlling drive differencials of driving axles of multidrive wheel vehicles]. Vestn. Belorus.-Ros. un-ta [Journal of the Belarusian-Russian University], 2009, no. 2, pp. 13-23.
• Dubovik D.A. Integrirovannoe upravlenie kasatel'nymi silami tjagi vedushhih koles [Integrated control of tangential traction forces of driving wheels]. Vestn. Belorus.-Ros. un-ta [Journal of the Belarusian-Russian University], 2010, no. 2, pp. 34-38.
• Vysotskii M.S., Dubovik D.А., Nikolaev Yu.I. Mismatch of Rotational Kinematics of Controllable Truck Wheels. Russian Engineering Research, 2010, vol. 30, no. 10, pр. 989-994.
• Savchenko V.V. Bortovaja sistema monitoringa funkcional'nogo sostojanija operatora transportnogo sredstva [Onboard system for monitoring the functional state of vehicle operator]. Mehanika mashin, mehanizmov i materialov [Mechanics of machines, mechanisms and materials], 2012, no. 1(18), pp. 20-25.
• Savchenko V.V. Optimization of the semantic biofeedback parameter in the monitoring systems of functional state of operators. Journal of Automation and Information Sciences, Begell House Publishing, 2009, vol. 41, no. 1, pp. 75-80.
• Savchenko V.V., Svistun M.S., Sikorskij V.V. Sistema podderzhanija rabotosposobnostivoditelja: rezul'taty ispytanij i jeksperimental'nyh issledovanij [The system of maintain the health of the driver: results of tests and experimental studies]. Avtomobil. prom-st [Automotive industry], 2008, no. 1, pp. 32-34.
• Strok E.Ja. [et al.]. Ul'trazvukovye sredstva izmerenija rasstojanija v sistemah upravlenija rabochimi organami mobil'nyh mashin [The ultrasound methods of distance measurement for working equipment control system of mobile machines]. Mehanika mashin, mehanizmov i materialov [Mechanics of machines, mechanisms and materials], 2008, no. 3(4), pp. 31-33.
• Strok E.Ja., Belchik L.D., Goravskij S.L. Vybor konstrukcionnyh parametrov servoraspredelitelja putem mnogofaktornogo vychislitel'nogo jeksperimenta [Selection of design parameters of control servovalves by multivariate numerical experiment]. Vestn. BNTU [Journal of the BNTU], 2009, pp. 62-65.
• Gorin G.S. [et al.]. Stabilizacija kursovoj ustojchivosti polunavesnyh pahotnyh agregatov [Road holding stabilization of semimounted arable units]. Mehanika mashin, mehanizmov i materialov [Mechanics of machines, mechanisms and materials], 2010, no. 1(10), pp. 12-15.
• Strok E.Ja., Belchik L.D., Goravskij S.L. Vybor struktury pozicionnogo reguljatora pri aktivnoj kompensacii utechek iz ispolnitel'nogo mehanizma gidroprivoda navesnogo ustrojstva [Choosing the structure of the position regulator under active compensation of leaks from the actuator hydraulic drive of an attachment]. Vestn. Poloc. gos. un-ta. Ser. V. Promyshlennost [Journal of the Polotsk State. Univ. Ser. B: Polymerization], vol. 1, no. 2, 2010, pp. 165-170.
• Ishin N.N., Adashkevich V.I., Skorohodov A.S. Metodicheskie podhody sozdanija instrumental'nyh sredstv diagnostiki uzlov transmissionnyh sistem avtomobilja v uslovijah jekspluatacii [Methodological approaches of the creation of diagnostic tools knots of transmission systems in the vehicle during operation conditions]. Mehanika mashin, mehanizmov i materialov [Mechanics of machines, mechanisms and materials], 2010, no. 1(10), pp. 57-62.
• Krasnevskij L.G. Tehnologii gibridnyh silovyh ustanovok - perspektivnye tehnologii proizvodstva avtomobil'noj tehniki [Technology of hybrid propulsion - advanced production technology of motor vehicles]. Perspektivnye tehnologii [Advanced technologies]. Vitebsk, VGTU, 2011, pp. 167-187.
• Dubovik D.A. Snizhenie jenergozatrat mnogoprivodnyh kolesnyh mashin putem sovershenstvovanija mehanicheskih privodov vedushhih koles. Diss. d-ra tehn. nauk [Reduced of energy costs of multidrive wheel vehicles by improving the mechanical drives of the drive wheels. Dr. techn. sci. diss.]. Mogilev, 2012. 44 p.
• Krasnevskij L.G. [et al.]. Kompleks blochno-modul'nyh mehatronnyh sistem upravlenija tiporazmernogo rjada perspektivnyh transmissij s frikcionnymi muftami traktorov “Belarus” [Complex of modular mechatronic systems of management of standard series range of promising transmissions with friction clutches of tractors "Belarus"]. Sb. statej VIII Mezhdunar. avtomobil'nogo nauch. foruma “Razvitie nacional'noj bazy NIOKR” [Collection of articles of the VIII Intern. Automobile Science Forum "Development of the national R & D base"]. Moscow, Trudy NAMI, 2011, no. 246, pp. 30-34.
• Belevich A.V. [et al.]. Mehatronnye sistemy upravlenija transmissijami mobil'nyh mashin: osobennosti arhitektury i konstrukcii [Mechatronic transmission control system of mobile machines: architectural and design features]. Materialy 3-j nauch.-tehn. konf. “Mehatronika, avtomatizacija, upravlenie” [Proceedings of the 3rd scientific and engineering. conf. "Mechatronics, automation, control"], SPb, 2006, pp. 74-78.
• Ljahov S.V., Belous M.M. Kompleks issledovanija sistem aktivnoj bezopasnosti [Complex of active safety systems study]. Mehatronika, avtomatizacija, upravlenie [Mechatronics, automation, control], 2009, no. 5, pp. 53-57.
• Krasnevskij L.G. Mobil'nye mashiny bol'shoj moshhnosti: bezopasnost' mehatronnyh sistem [Mobile machines of large capacity: safety of mechatronic systems]. Sb. nauch. tr. Mezhdunar. nauch.-tehn. konf. “Innovacii v mashinostroenii” [Collection of scientific. proceedings of the International scientific and engineering. conference "Innovations in mechanical engineering"]. Minsk, 2008, pp. 101-112.
• Vysockij M.S., Belous M.M. Metodologija sozdanija lokal'nyh sistem upravlenija agregatami avtomobilja [Methodology of creation of local control systems of vehicle units]. Sb. nauch. tr. Mezhdunar. nauch.-tehn. konf. “Innovacii v mashinostroenii” [Collection of scientific. proceedings of the International scientific and engineering. conference "Innovations in mechanical engineering"]. Minsk, 2010, pp. 82-86.
• Strok E.Ja. [et al.]. Beskontaktnoe kopirovanie rel'efa poverhnosti polja rabochimi organami sel'hozmashin s ispol'zovaniem akusticheskih metodov [Non-contact topography of surface by working bodies of agricultural fields using acoustic methods]. Traktory i sel'hozmashiny [Tractors and farm machinery], 2012, no. 6, pp. 35-40.
• Strok E.Ja. [et al.]. Opredelenie staticheskih i dinamicheskih harakteristik jelektrogidravlicheskogo reguljatora davlenija na osnove matematicheskogo modelirovanija [Determining static and dynamic characteristics of electro-hydraulic regulator of pressure on the basis of mathematical modeling]. Mehanika mashin, mehanizmov i materialov [Mechanics of machines, mechanisms and materials], 2012, no. 2(19), pp. 32-36.