Title of the article OPTIMIZATION OF SYNTHESIS PROCESS OF NANOSTRUCTURED CARBIDE-CORUNDUM SILUMIN MODIFIER
Authors

ORDA Dmitry V., Researcher, Joint Institute of Mechanical Engineering of the NAS of Belarus, Minsk, Republic of Belarus, This email address is being protected from spambots. You need JavaScript enabled to view it.">This email address is being protected from spambots. You need JavaScript enabled to view it.

In the section MECHANICAL ENGINEERING MATERIALS AND TECHNOLOGIES
Year 2021
Issue 1
Pages 71–79
Type of article RAR
Index UDK 669.715:66.091.3
DOI https://doi.org/10.46864/1995-0470-2020-1-54-71-79
Abstract A mathematical model is developed for the process of synthesis of nanostructured modifier TiC-Al2O3 by gasphase deposition based on the system of starting materials TiO2-Al-C. To construct the response equation in the form of a polynomial of the second degree, the experiments were carried out in accordance with the model of a rotatable composite plan of the second order with three factors, including 20 experiments. The main factors considered were the isothermal holding temperature T (°C), the isothermal holding time t (s), and the proportion of the chlorinating component Q (wt.%), and as a response function — the proportion of titanium carbide q(TiC) (wt.%) in the composition of the synthesized modifier. The paper describes the results of computational and experimental modeling, from which it can be concluded that to obtain a modifier with the highest content of titanium carbide, the synthesis parameters should be as follows: T = 900–930 °C; t = 2–2.5 h; Q = 4–4.5 wt.%. The resulting TiC-Al2O3 modifier contains 34 wt.% TiC and has a nanostructured structure, with spherical and filamentous particles which diameter does not exceed 100 nm.
Keywords modifier, nanoparticles, titanium carbide, corundum, optimization, mathematical model
  You can access full text version of the article.
Bibliography
  1. Hemanth Kumar T.R., Swamy R.P., Chandrashekar T.K. Taguchi technique for the simultaneous optimization of tribological parameters in metal matrix composite. Journal of minerals and materialscharacterization and engineering, 2011, vol. 10, no. 12, pp. 1179–1188.
  2. Deshmanya I.B., Purohit Gk. Development of mathematical model to predict micro-hardness of Al7075/Al2O3 composites produced by stir-casting. Journal of engineering science and technology review, 2012, vol. 5, no. 1, pp. 44–50.
  3. Trotsan A.I., Kaverinskiy V.V., Brodetskiy I.L., Voronich V.A. Modifitsirovanie alyuminievogo splava dispersnym poroshkom Al2O3 [Modification of an aluminium alloy by disperse powder Al2O3]. Reporter of the Priazovskyi State Technical University. Section: Technical sciences, 2013, iss. 26, pp. 116–120 (in Russ.).
  4. Suresh S.M., Mishra D., Srinivasan A., Arunachalam R.M., Sasikumar R. Production and characterization of micro and nano Al2O3 particle-reinforced LM25 aluminium alloy composites. ARPN Journal of engineering and applied sciences, 2011, vol. 6, no. 6, pp. 94–98.
  5. Amarnath G., Sharma K.V. Microsrtucture and tribological properties of nanoparticulate WC/Al metal matrix composites. International journal of mechanical engineering and technology, 2013, vol. 4, pp. 178–188.
  6. Borodianskiy K., Zinigrad M. Mechanical properties and microstructure characterization of Al-Si cast alloys formation using carbide nanoparticles. Journal of materials sciences and applications, 2015, vol. 1, no. 3, pp. 85–90.
  7. Jiang D., Jiakang Y. Fabrication of Al2O3/SiC/Al hybrid nanocomposites through solidification process for improved mechanical properties. Metals, 2018, vol. 8(8). DOI: https://doi.org/10.3390/met8080572.
  8. Ilyushchenko A.Ph., Andrushevich A.A., Dyachkova L.N., Kalinichenko V.A., Lecko A.I. Modifitsirovanie siluminov nanokompozitnymi poroshkami intermetallid/oksid, poluchaemye MASVS [Modification of silumins by nanocomposite intermetallic/oxide powders produced by MASHS]. Proceedings of the National Academy of Sciences of Belarus. Physical-technical series, 2017, no. 1, pp. 18–24 (in Russ.).
  9. Rahimipour M.R., Razavi M., Yaghmaee M.S. Synthesis of TiC-Al2O3 nanocomposite from impure TiO2 by mechanical activated sintering. IJE Transaction B: Applications, 2008, vol. 21, no. 3, pp. 275–280.
  10. Chen J., Li J., Zhou Y. In-situ Synthesis of Ti3AlC2/Tic-Al2O3 composite from TiO2-Al-C system. Journal of materials science & technology, 2006, vol. 22, no. 4, pp. 455–458.
  11. Lee J.H., Ko S.K., Won C.W. Sintering behavior of Al2O3-TiC composite powder prepared by SHS process. Materials research bulletin, 2001, vol. 36, pp. 989–996.
  12. Kitiwan M., Atong D. Effect of reactant characteristics on the synthesis and properties of microwave combustion synthesis of Al2O3-TiC powder. Proc. 3rd Thailand materials science and technology conference. Bangkok, 2004.
  13. Kaga H., Koc R. Formation of Al2O3 – TiC composite nano-particles synthesized from carbon-coated precursors. Progress in nanotechnology: processing, 2010, pp. 97–101.
  14. Komarov A.I., Komarova V.I., Orda D.V. Kompozitsionnyy poroshok TiC-Al2O3 i sposob ego polucheniya [Composite powder TiC-Al2O3 and its production method]. Patent RB, no. 22136, 2016 (in Russ.).
  15. Komarov A.I., Komarova V.I., Orda D.V. Sintez karbidokorundovogo napolnitelya i ego vozdeystvie na strukturu i svoystva porshnevogo splava AK12M2MgN [Synthesis of carbide-corund filler and its impact on the structure and properties of piston GK-AlSi12(Cu) alloys]. Mechanics of machines, mechanisms and materials, 2016, no. 1(34), pp. 81–86 (in Russ.).
  16. Komarov A.I. Sintez nanostrukturirovannykh tugoplavkikh napolniteley, ikh vliyanie na strukturu i svoystva siluminov [Synthesis of nanostructured refractory fillers, their influence on the structure and properties of silumins]. Perspektivnye materialy i tekhnologii, 2015, vol. 2, ch. 12, pp. 202–223 (in Russ.).
  17. Komarov A.I., Komarova V.I., Shipko A.A., Orda D.V. Vozdeystvie sinteziruemoy nanokompozitsii SiC-Al2O3 na strukturoobrazovanie i tribotekhnicheskie svoystva kompozita na osnove porshnevogo splava AK12M2MgN [Impact of synthesized SiC–Al2O3 nanocomposite on the structure and tribomechanical properties of AK12M2MgN piston alloy]. Mechanics of machines, mechanisms and materials, 2017, no. 1(38), pp. 71–78 (in Russ.).
  18. Komarov A.I., Komarova V.I., Orda D.V., Iskandarova D.O. Struktura i svoystva splava AK7, modifitsirovannogo kompozitsionnoy karbido-korundovoy nanodobavkoy [Structure and properties of AK7 alloy, modified by composite carbide-corundum nano-additive]. Aktualnye voprosy mashinovedeniya, 2017, iss. 6, pp. 363–365 (in Russ.).
  19. Spiridonov A.A. Planirovanie eksperimenta pri issledovanii tekhnologicheskikh protsessov [Planning of an experiment in the study of technological processes]. Moscow, Mashinostroenie Publ., 1981. 184 p. (in Russ.).